Insurance requirements by truck type: semi, box truck, dump truck, hot shot and cargo van
Checked against official sources · Last reviewed October 6, 2026
The federal insurance minimums are set by weight rating and cargo, not by truck type. A for-hire carrier hauling non-hazardous freight across state lines needs at least $750,000 in public liability coverage for vehicles with a gross vehicle weight rating (GVWR) of 10,001 pounds or more. The lower $300,000 applies only when the whole fleet is made up of vehicles under 10,001 pounds GVWR.
FMCSA doesn't require cargo insurance for general freight. Below, each truck type is described by the weight lines that can apply to it, so you can check your own truck's rating against them. [1][2][5]
On this page
- Quick comparison by weight rating
- Semi trucks (tractor-trailers)
- Box trucks
- Dump trucks
- Hot shot trucks (pickup and trailer)
- Cargo vans
- Hazardous materials raise the minimums
- Cargo insurance is not federally required for general freight
- When the insurance filing is required
- What carriers paid: ATRI's 2024 figures by fleet size
- Common questions
Quick comparison by weight rating
This table is for a for-hire carrier hauling non-hazardous freight in interstate commerce. Find the row that matches your truck and read across. Each rule measures weight its own way: the insurance minimums are written in terms of GVWR (the rule text doesn't say how a towed trailer counts; see the hot shot section), the CDL test uses the rating or the actual weight (whichever is greater), and IFTA counts axles and gross or registered gross weight.
Form 2290 (the heavy vehicle use tax) is separate from all of these: you file it for a vehicle with a taxable gross weight of 55,000 lbs or more. Hazardous materials change the insurance and CDL columns; see the hazmat section below.
| Your vehicle | Federal liability minimum | CDL (non-hazmat) | IFTA vehicle (if run in 2+ member jurisdictions) |
|---|---|---|---|
| Single vehicle rated under 10,001 lbs GVWR, not towing, and every vehicle in your fleet is too | $300,000 | No, unless loaded to 26,001 lbs or more | Only with 3 or more axles, or a gross or registered gross weight over 26,000 lbs |
| Single vehicle rated under 10,001 lbs GVWR, not towing, but your fleet also has a vehicle rated 10,001 lbs or more | The $300,000 fleet row no longer fits; the $750,000 row covers vehicles rated 10,001 lbs or more | No, unless loaded to 26,001 lbs or more | Only with 3 or more axles, or a gross or registered gross weight over 26,000 lbs |
| Vehicle rated under 10,001 lbs GVWR towing a trailer, with the combination rated and loaded under 26,001 lbs | Not settled by the rule text; don't assume $300,000 (see the hot shot section) | No | Only with 3 or more axles, or a combination weight over 26,000 lbs |
| Single vehicle rated 10,001 to 26,000 lbs, not loaded past 26,000 lbs | $750,000 | No | Only with 3 or more axles, or a registered gross weight over 26,000 lbs |
| Single vehicle rated or loaded to 26,001 lbs or more | $750,000 | Class B | Yes, if it has 3 or more axles or a gross or registered gross weight over 26,000 lbs |
| Combination rated or loaded to 26,001 lbs or more, towing a unit rated over 10,000 lbs | $750,000 if the power unit alone is rated 10,001 lbs or more; otherwise not settled by the rule text (see the hot shot section) | Class A | Yes, if the combination's gross or registered gross weight is over 26,000 lbs |
Sources: [1][2][3][4][10][11][12][13][14]
Cargo van, box truck, hot shot, or semi: many federal rules turn on weight. Find the lines your truck crosses.
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Under 10,001 lbsBelow the 10,001-lb weight test for a commercial motor vehicle under the federal safety rules. A for-hire carrier with operating authority whose whole fleet is under 10,001 lbs GVWR (non-hazardous freight) files at least $300,000 in liability coverage.
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10,001 lbs and upRating or actual weight, truck alone or with its trailer. In interstate commerce it's a commercial motor vehicle:
- USDOT number
- Medical certificate (DOT physical) for the driver
- ELD for hours of service, unless an exception applies
- $750,000 liability for for-hire general freight in vehicles rated 10,001 lbs or more
-
26,001 lbs and up
- CDL: Class B for a single truck of 26,001+ lbs (rating or actual weight, whichever is greater); Class A for a combination rated 26,001+ lbs when the trailer is rated over 10,000 lbs
- IFTA fuel-tax license if you run a qualified vehicle in two or more IFTA member jurisdictions. Qualified: two axles and over 26,000 lbs, a combination over 26,000 lbs, or three or more axles at any weight
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55,000 lbs and upForm 2290 heavy vehicle use tax, based on taxable gross weight
Simplified. Each rule measures weight its own way, and hazardous materials or passengers change the rules.
Semi trucks (tractor-trailers)
A tractor pulling a trailer is a combination. It needs a Class A CDL when the combination is rated, or actually weighs, 26,001 lbs or more and the towed unit is rated (or weighs) over 10,000 lbs. Anyone getting a Class A or B CDL for the first time must finish entry-level driver training from a provider on FMCSA's Training Provider Registry.
For a for-hire carrier of non-hazardous freight across state lines, the minimum liability coverage is $750,000 for vehicles rated 10,001 lbs or more.
- IFTA: a combination over 26,000 lbs, or a vehicle with three or more axles, is an IFTA qualified vehicle. If you're based in an IFTA member jurisdiction and run it in two or more member jurisdictions, you generally need an IFTA license.
- Form 2290: you file for a vehicle with a taxable gross weight of 55,000 lbs or more. The tax is $100 a year plus $22 per 1,000 lbs over 55,000, and $550 a year for vehicles over 75,000 lbs.
If you lease your truck to another carrier instead of running under your own authority, the lease must say who provides any other insurance for the leased truck, such as bobtail insurance. See truck insurance types. [1][4][10][11][12][13][15][16][17]
Box trucks
A single truck rated 26,001 lbs or more needs a Class B CDL. The CDL test uses the rating or the actual weight, whichever is greater. A box truck rated 26,000 lbs is under the line, but running it at an actual weight of 26,001 lbs or more brings it within the CDL rules.
The insurance minimum uses the rating. A box truck rated 10,001 lbs or more falls under the $750,000 minimum for non-hazardous freight hauled for hire across state lines. A box truck rated under 10,001 lbs qualifies for the $300,000 filing only if every vehicle in your fleet is under 10,001 lbs.
- IFTA: a two-axle truck becomes an IFTA qualified vehicle when its gross or registered gross weight is over 26,000 lbs.
- Form 2290: only at a taxable gross weight of 55,000 lbs or more.
For the CDL, USDOT number and other rules, see box truck business. [1][2][10][11][12][13]
Dump trucks
The same weight lines apply to a dump truck. Check its rating:
- Rated 10,001 lbs or more: the $750,000 minimum applies if you haul non-hazardous property for hire across state lines.
- Rated or loaded to 26,001 lbs or more: the driver needs a Class B CDL. If it also pulls a trailer rated over 10,000 lbs and the combination is 26,001 lbs or more, that is Class A.
- Three or more axles: an IFTA qualified vehicle regardless of weight. A two-axle truck qualifies when it is over 26,000 lbs.
- Taxable gross weight of 55,000 lbs or more: you file Form 2290.
The $750,000 row in the federal table is written for for-hire carriers. If you haul only your own cargo as a private carrier, you don't need operating authority, which is what triggers the insurance filing with FMCSA. [1][5][10][11][12][13][18]
Hot shot trucks (pickup and trailer)
A pickup pulling a gooseneck or flatbed trailer needs a Class A CDL when the combination is rated, or weighs, 26,001 lbs or more and the trailer is rated (or weighs) over 10,000 lbs. A combination whose rating and actual weight both stay under 26,001 lbs needs no CDL for non-hazmat freight. The federal safety rules' definition of a commercial motor vehicle also counts the combination rating or weight, at 10,001 lbs or more.
Insurance is different. The federal insurance rows are written in terms of a vehicle's GVWR, and the definitions for those rules (49 CFR 387.5) don't define "motor vehicle" or a combination weight rating. If the pickup itself is rated 10,001 lbs or more, the $750,000 minimum applies to non-hazardous freight hauled for hire across state lines. The $300,000 filing is for a fleet that includes only vehicles under 10,001 lbs GVWR.
If the pickup is rated under 10,001 lbs, don't assume the trailer is ignored. The insurance rules say a truck and trailer that together bear a single load are regarded as one motor vehicle, and FMCSA guidance asks "Does the GVWR apply to the power unit only?" and answers "No." Neither says how the trailer's rating is counted, so confirm with FMCSA before you plan around $300,000 for a pickup-and-trailer rig.
An IFTA qualified vehicle includes a combination over 26,000 lbs. Details for hot shot carriers are on hot shot trucking. [1][2][3][4][6][10][11][12][19]
Cargo vans
The federal 387.9 rules and the MCS-90 requirement don't apply to a vehicle rated under 10,001 lbs GVWR unless it hauls certain high-hazard materials. A separate rule covers carriers with operating authority: if your fleet includes only vehicles under 10,001 lbs GVWR hauling non-hazardous property, the minimum filing is $300,000. FMCSA's filing chart shows the same amount.
The $300,000 applies to the whole fleet. Add one vehicle rated 10,001 lbs or more, and the $300,000 fleet row no longer fits; that vehicle falls under the $750,000 row. A cargo van rated 10,001 lbs or more is under the $750,000 row on its own.
If the van tows a trailer, don't go by the van's rating alone: FMCSA guidance asks "Does the GVWR apply to the power unit only?" and answers "No." See the hot shot section above.
A non-hazmat freight vehicle under the Class A and B thresholds doesn't need a CDL under federal rules. [1][2][3][5][10][14][20]
Hazardous materials raise the minimums
Hazmat changes the numbers for every truck type:
- $1,000,000 for oil, hazardous waste and hazardous materials not in the $5 million rows, in vehicles rated 10,001 lbs or more (interstate in any quantity; intrastate in bulk only).
- $5,000,000 for certain bulk hazardous materials (for example, hazardous substances in bulk in cargo tanks, portable tanks or hopper-type vehicles) and highway route controlled quantities of Class 7 material, in vehicles rated 10,001 lbs or more.
- $5,000,000 even under 10,001 lbs GVWR for bulk Division 1.1, 1.2, 1.3, 2.3 Hazard Zone A or 6.1 Packing Group I Hazard Zone A material, or highway route controlled quantities of Class 7 material, in interstate or foreign commerce.
A vehicle carrying hazardous materials in a quantity that requires placarding is a commercial motor vehicle regardless of weight. If it is below the Class A and B lines, the driver needs a Class C CDL. The full table is on trucking insurance requirements. [1][10][21]
Cargo insurance is not federally required for general freight
FMCSA's filing chart lists the cargo insurance requirement as $0 for general-freight property carriers, whatever the truck. Household goods carriers are the exception: $5,000 per vehicle and $10,000 per occurrence.
That doesn't mean you can't be on the hook for freight. Federal law (49 U.S.C. 14706) makes a carrier under FMCSA jurisdiction liable for the actual loss or injury to the property it transports. The MCS-90 endorsement on your liability policy doesn't cover the cargo you haul. See motor truck cargo insurance. [2][5][22][23]
When the insurance filing is required
You need interstate operating authority if you haul federally regulated commodities owned by others, for compensation, across state lines. You don't need it if you haul only your own cargo, only exempt commodities, or only inside an exempt commercial zone.
Once you apply for authority, your insurance company files proof of coverage with FMCSA for you (Form BMC-91 or BMC-91X, or a BMC-82 surety bond). FMCSA won't grant authority until the required coverage is on file. See MC authority. [5][18]
What carriers paid: ATRI's 2024 figures by fleet size
A DOT (Volpe Center) study summarized by FMCSA in 2014 found that comprehensive premium data weren't readily available, because insurance underwriting is specific to each carrier, with no uniform pricing practices.
The American Transportation Research Institute (ATRI) reports what carriers actually paid. In its 2025 report, premiums averaged $0.102 per mile in 2024. In ATRI's 2024 data, small specialized fleets (25 trucks or fewer) paid more than twice that. ATRI's figures cover auto liability and cargo coverage, not physical damage or workers' compensation. They are broken out by fleet sector and size, not by truck type, so treat them as averages, not a price for your truck. More on trucking insurance cost.
| Fleet size (2024, ATRI) | Truckload | Specialized |
|---|---|---|
| Under 5 trucks | $0.108 | $0.210 |
| 5 to 25 trucks | $0.174 | $0.213 |
| 26 to 100 trucks | $0.138 | $0.171 |
| 101 to 250 trucks | $0.103 | $0.105 |
| 251 to 1,000 trucks | $0.096 | $0.134 |
| Over 1,000 trucks | $0.090 | $0.054 |
Common questions
How much is semi truck insurance?
There's no uniform pricing: a DOT study summarized by FMCSA in 2014 found underwriting is specific to each carrier. ATRI's 2024 data put the average at $0.102 per mile; in the same ATRI 2024 data, truckload fleets of under 5 trucks paid $0.108 and fleets of 5 to 25 trucks paid $0.174. ATRI's figures cover auto liability and cargo, not physical damage. [24][25]
How much is box truck insurance?
There's no uniform pricing: a DOT study summarized by FMCSA in 2014 found underwriting is specific to each carrier. ATRI reports averages by fleet sector and size, not truck type: $0.102 per mile industry-wide in 2024, and more than twice that for small specialized fleets (25 trucks or fewer) in 2024. [24][25]
How much is dump truck or hot shot insurance?
The same answer applies: there is no uniform pricing, and ATRI's per-mile averages are by fleet sector and size, not truck type. In ATRI's 2024 data, specialized fleets of under 5 trucks paid $0.210 per mile and truckload fleets of under 5 trucks paid $0.108. [24][25]
Do I need commercial insurance for a cargo van?
In general, if you haul other people's federally regulated freight for pay across state lines, you need operating authority, and FMCSA won't grant it until your insurer files proof of coverage. If every vehicle in your fleet is under 10,001 lbs GVWR and hauls non-hazardous property, the minimum is $300,000. If the van tows a trailer, don't rely on the van's rating alone: FMCSA guidance says the GVWR doesn't apply to the power unit only. [2][3][5][18]
Is the insurance minimum for a box truck $300,000 or $750,000?
It's $750,000 if the box truck is rated 10,001 lbs GVWR or more and you haul non-hazardous freight for hire across state lines. The $300,000 filing applies only if every vehicle in your fleet is rated under 10,001 lbs. [1][2]
Does hot shot trucking need $750,000 in insurance?
Yes, if the pickup is rated 10,001 lbs GVWR or more and you haul non-hazardous freight for hire across state lines. The $300,000 filing is only for fleets of vehicles all under 10,001 lbs GVWR. If the pickup is rated under 10,001 lbs, don't count on $300,000 while it tows a trailer: FMCSA guidance asks "Does the GVWR apply to the power unit only?" and answers "No," without saying how the trailer counts. Confirm with FMCSA. [1][2][3]
Do I need cargo insurance for a semi or box truck?
Not under federal rules for general freight: FMCSA's chart lists the cargo requirement as $0. Household goods carriers must carry cargo coverage. Federal law still makes a carrier liable for actual loss or injury to the freight it hauls, and the MCS-90 doesn't cover cargo. [2][5][22][23]
Sources (25)
- 49 CFR 387.9 - Financial responsibility, minimum levels (eCFR) (accessed Oct 6, 2026)
- 49 CFR 387.303T - Security for the protection of the public: Minimum limits (eCFR) (accessed Oct 6, 2026)
- FMCSA Guidance Portal - Does the GVWR apply to the power unit only? (FMCSA-INS-387.3-Q002, issued April 4, 1997) (accessed Oct 6, 2026)
- 49 CFR 387.305 - Combination vehicles (eCFR) (accessed Oct 6, 2026)
- FMCSA - Insurance Filing Requirements (page last updated March 26, 2026) (accessed Oct 6, 2026)
- 49 CFR 390.5 - Definitions (commercial motor vehicle, FMCSRs) (accessed Oct 6, 2026)
- FMCSA - Do I Need a USDOT Number? (last updated Sept 3, 2025) (accessed Oct 6, 2026)
- 49 CFR 391.41 - Physical qualifications for drivers (accessed Oct 6, 2026)
- 49 CFR 395.8 - Driver's record of duty status (accessed Oct 6, 2026)
- 49 CFR 383.91 - Commercial motor vehicle groups (accessed Oct 6, 2026)
- 49 CFR 383.5 - Definitions (commercial motor vehicle, CDL) (accessed Oct 6, 2026)
- IFTA Articles of Agreement (effective August 2026; file dated 08-26-26) (accessed Oct 6, 2026)
- Instructions for Form 2290 (Rev. July 2026) (accessed Oct 6, 2026)
- eCFR - 49 CFR 387.303T Security for the protection of the public: Minimum limits (accessed Oct 6, 2026)
- 49 CFR 380.609 - General entry-level driver training requirements (accessed Oct 6, 2026)
- 26 U.S.C. 4481 - Imposition of tax (govinfo, 2023 ed.) (accessed Oct 6, 2026)
- 49 CFR 376.12 - Written lease requirements (eCFR) (accessed Oct 6, 2026)
- FMCSA - Get Operating Authority (Docket Number) (last updated Apr 20, 2026; partly stale, still references URS) (accessed Oct 6, 2026)
- 49 CFR 387.5 - Definitions (eCFR) (accessed Oct 6, 2026)
- 49 CFR 387.3 - Applicability (eCFR) (accessed Oct 6, 2026)
- eCFR - 49 CFR 390.5 / 390.5T Definitions (commercial motor vehicle), text via eCFR API as of 2026-10-01 (accessed Oct 6, 2026)
- 49 U.S.C. 14706 - Liability of carriers under receipts and bills of lading (govinfo) (accessed Oct 6, 2026)
- FMCSA Form MCS-90 Endorsement (Rev 7/6/2024, OMB 2126-0008) (accessed Oct 6, 2026)
- Federal Register 79 FR 70839 (Nov. 28, 2014) - Financial Responsibility for Motor Carriers, Freight Forwarders, and Brokers (ANPRM) (accessed Oct 6, 2026)
- ATRI - An Analysis of the Operational Costs of Trucking: 2025 Update (July 2025; 2024 data; report PDF, free with registration) (accessed Oct 6, 2026)